MetalFil™ FormFutura Classic Copper 2,85 mm

Unique features

• 80% filled with copper powder
  • Real copper look and “cold” copper metal feel
  • Approximately 300% heavier than PLA (density of 3.4 g/cc)
• Easy to post-process
  • MetalFil can be brushed, sanded, polished, waxed, coated and patina post-processed
• Very easy to print on both direct drive & Bowden style extruders
  • Warp-free printing and no deformation after cooling
  • Improved flowing behaviour and inter-layer adhesion
  • Good first layer adhesion to several (un)heated print surfaces

General printing guidelines *

*) Above displayed settings are meant as guidance to find your optimal print settings. These ranges in settings should work for most printers, but please do feel free to experiment outside these ranges if you think it is suitable for your printer. There are a lot of different type of printers, hot-ends and printer offsets that it is extremely difficult to give an overall one-size-fits-all setting.

*) If blobs/lumps form around the nozzle then your print temperature is too high.

Post processing MetalFil – Classic Copper

Brushing and/or sand grinding

Once printed MetalFil – Classic Copper objects can very easily be brushed with a brass brush or sanded with a fine grid sandpaper. By brushing and/or sand grinding your printed object you will brush/shine up the high concentration of copper powders.

Build-in white polish feature

After being brushed and/or sanded MetalFil – Classic Copper will reveal its white polish feature. A very thin white layer/haze on your object will now allow you to easily polish your 3D print into a beautiful copper object.

Professional polishing with a rotary tumbler

Post processing a MetalFil – Classic Copper 3D printed object with a rotary tumbler will make your FDM 3D printed object indistinguishable from genuine copper casted objects.

Patina post processing

You can create several patina effects on MetalFil – Classic Copper printed objects in just one day time. With an ammonia and soda treatment you can for instance easily create a beautiful ancient green/blue weathering effect on your copper object.

Waxing and coating

After every above mentioned post-processing measure you can always wax or coat your printed object to get an incredible shine effect. Waxing can be done with products such as beeswax and for coating one can think about products such as XTC-3D.

Abrasiveness

Please be aware that MetalFil filaments contain a very high concentration of metal powders, which have an abrasive nature. In general these metal powders will accelerate the nozzle-wear of brass nozzles, much faster than unfilled filaments. We recommend to use nozzles from stainless steel or other hardened alloys.

Filament length

Nozzle cleaning

When printing with filled/composite filaments it is recommended to clean your nozzle immediately after printing by feeding 15-20cm PLA filament through your nozzle. This will make sure that any potential fillers are flown out of your nozzle. It is even better to use glow in the dark PLA as the extremely hard phosphorous particles are much more likely to scrape out residual waste from your nozzle.